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Materials & Superalloys

SpringTech applies its expertise in the application of a wide variety of materials, some of which are classified as “exotic”.  These materials are typically used for high procession components used in high technology industries such as aerospace, oil and gas, marine/deep water applications and defence.

Material selection
Selecting the appropriate material for a specific application is essential for the working dynamics of the spring or wireform component.  Our knowledge into the behavioural elements of a range of materials enables us to reduce costs for our customers and eliminate potential product failure. 

Stainless steel is the most commonly used material in spring and wireform component development because its composition provides increased corrosion resistance and the metal is able to operate at higher temperatures.

Expertise to ensure cost savings and results
At SpringTech we have material experts who work with our designers so that our customers can be sure the most appropriate materials are utilised to achieve maximum performance and resilience whilst retaining overall reductions in costs. 

A variety of materials to support a diverse range of product applications
At SpringTech, we utilise a wide variety of materials across a diverse range of product applications, including:

• Carbon steel
• Stainless steel
• Super alloys and ‘exotic’ materials

The range of materials available & used will be selected based on the spring application, some materials offer better corrosion & oxidation resistance in extremes of temperature whilst others resist acids & chemicals, with others being better suited to salt water environments.

Below are names & descriptions of more exotic materials known as super alloys.

 

 Types Definitions and Uses 

 Aluminium

Aluminium is a soft, durable, lightweight, malleable metal with appearance ranging from silvery to dull grey, depending on the surface roughness. Aluminium is nonmagnetic and nonsparking. It is also insoluble in alcohol, though it can be soluble in water in certain forms.  It is ductile, and easily machined, cast, drawn and extruded. Corrosion resistance can be excellent due to a thin surface layer of aluminium oxide that forms when the metal is exposed to air, effectively 

 

 Austenitic Stainless

Austenitic steels have austenite as their primary phase (face centered cubic crystal). These are alloys containing chromium and nickel (sometimes manganese and nitrogen), structured around the Type 302 composition of iron, 18% chromium, and 8% nickel. Austenitic steels are not hardenable by heat treatment. The most familiar stainless steel is probably Type 304,  Type 304 surgical stainless steel is an austenitic steel containing 18-20% chromium and 8-10% nickel.

 

 

 Beryllium Cooper

Beryllium copper, also known as copper beryllium is a metal alloy of copper and 0.5 to 3% beryllium, and sometimes with other alloying elements. Beryllium Copper combines high strength with non-magnetic and non-sparking qualities. It has excellent metalworking, forming and machining qualities. It has many specialized applications in tools for hazardous environments, musical instruments, precision measurement devices, bullets, and aerospace. Beryllium-containing alloys create an inhalation hazard during manufacturing due to their toxic properties.

 

 Crome Vanadium

Chromium is a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point. It is also odorless, tasteless, and malleable. The name of the element is derived from the Greek word "chrōma" (χρωμα), meaning color, because many of its compounds are intensely colored. Chromium was regarded with great interest because of its high corrosion resistance and hardness. The steel could be made highly resistant to corrosion and discoloration by adding chromium to form stainless steel. This application, along with chrome plating (electroplating with chromium) are currently the highest-volume uses of the metal. Chromium and ferrochromium are produced from the single commercially viable ore, chromite, by silicothermic or aluminothermic reaction or by roasting and leaching processes. 

 

 Hastelloy

Hastelloy categorised as “super alloys” or “high-performance alloys”. The predominant alloying ingredient is typically the transition metal nickel. Other alloying ingredients are added to nickel in each of the subcategories of this trademark designation and include varying percentages of the elements molybdenum, chromium, cobalt, iron, copper, manganese, titanium, zirconium, aluminium, carbon, and tungsten.

The primary function of the Hastelloy super alloys is that of effective survival under high-temperature, high-stress service in a moderately to severely corrosive, and/or erosion prone environment where more common and less expensive iron-based alloys would fail, including the pressure vessels of some nuclear reactors, chemical reactors, distillation equipment and pipes and valves in chemical industry.

 

 

Inconel

Inconel alloys are oxidation and corrosion resistant materials well suited for service in extreme environments. When heated, Inconel forms a thick, stable, passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high temperature applications where aluminum and steel would succumb to creep as a result of thermally-induced crystal vacancies. Inconel's high temperature strength is developed by solid solution strengthening or precipitation strengthening, depending on the alloy.

 

Martenitic Stainless

There are different types of stainless steels: when nickel is added, for instance, the austenite structure of iron is stabilized. This crystal structure makes such steels non-magnetic and less brittle at low temperatures. For greater hardness and strength, more carbon is added. When subjected to adequate heat treatment, these steels are used as razor blades, cutlery, tools, etc. Significant quantities of manganese have been used in many stainless steel compositions. Manganese preserves an austenitic structure in the steel as does nickel, but at a lower cost.

 

Austenitic, or 300 series, stainless steels make up over 70% of total stainless steel production.  Superaustenitic stainless steels, such as alloy AL-6XN and 254SMO, exhibit great resistance to chloride pitting and crevice corrosion due to high molybdenum content (>6%) and nitrogen additions, and the higher nickel content ensures better resistance to stress-corrosion cracking versus the 300 series. The higher alloy content of superaustenitic steels makes them more expensive. 

Ferritic stainless steels generally have better engineering properties than austenitic grades, but have reduced corrosion resistance, due to the lower chromium and nickel content. They are also usually less expensive. 

Martensitic stainless steels are not as corrosion-resistant as the other two classes but are extremely strong and tough, as well as highly machineable, and can be hardened by heat treatment. 

Precipitation-hardening martensitic stainless steels have corrosion resistance comparable to austenitic varieties, but can be precipitation hardened to even higher strengths than the other martensitic grades. 

 

Duplex stainless steels have a mixed microstructure of austenite and ferrite, the aim usually being to produce a 50/50 mix, although in commercial alloys the ratio may be 40/60. Duplex steels have improved strength over austenitic stainless steels and also improved resistance to localised corrosion, particularly pitting, crevice corrosion and stress corrosion cracking.  Duplex grades are characterized into groups based on their alloy content and corrosion resistance. Lean duplex refers to grades such as UNS S32101 (LDX 2101), S32304, and S32003. The standard duplex is 22% chromium with S31803/S32205 known as 2205 being the most widely used. Super duplex refers to 25% chromium grades such as S32760 (ZERON 100), S32750 (2507), and S32550 (Ferralium). Hyper duplex refers to higher chromium grades such as S32906. The properties of duplex stainless steels are achieved with an overall lower alloy content than similar-performing super-austenitic grades, making their use cost-effective for many applications. 

 

Monel

Monel is very difficult to machine as it work-hardens very quickly. It needs to be turned and worked at slow speeds and low feed rates. It is resistant to corrosion and acids, and some alloys can withstand a fire in pure oxygen. It is commonly used in applications with highly corrosive conditions.  

Monel is typically much more expensive than stainless steel.

 

Nomonic

Alloy 90 (Nimonic 90) is a precipitation hardenable nickel-chromium-cobalt alloy strengthened by the addition of Titanium and Aluminium. Alloy 90 has a high stress rupture strength and creep-resistant at temperatures to about 920°C. Alloy 90 is typically used on such things as turbine blades, hot working tools and high-temperature springs. Due to its ability to withstand very high temperatures, Nimonic is ideal for use in aircraft parts and gas turbine components such as exhaust nozzles on jet engines, for instance, where the pressure and heat are extreme. 

Tantalum

Tantalum is a chemical element with the symbol Ta and atomic number 73. A rare, hard, blue-gray, lustrous transition metal, tantalum is highly corrosion resistant and occurs naturally in the mineral tantalite, always together with the chemically similar niobium -  its main use today is in tantalum capacitors in electronic equipment. The major use for tantalum, as the metal powder, is in the production of electronic components, mainly capacitors and some high-power resistors. Because of the size and weight advantages, tantalum capacitors are attractive for portable telephones, personal computers, and automotive electronics.

Tantalum is inert against most acids except hydrofluoric acid and hot sulfuric acid, also hot alkaline solutions cause tantalum to corrode. This property makes it an ideal metal for chemical reaction vessels and pipes for corrosive liquids.

 

Titanium

Titanium is used in steel as an alloying element to reduce grain size and as a deoxidizer, and in stainless steel to reduce carbon content. Applications for titanium can be found in industrial, aerospace, recreational, and emerging markets.  Titanium alloys are used in aircraft, armor plating, naval ships, spacecraft, and missiles.

Due to its high corrosion resistance to sea water, titanium is used to make propeller shafts and rigging and in the heat exchangers of desalination plants, in heater-chillers for salt water aquariums, fishing line and leader, and for divers' knives. Titanium is used to manufacture the housings and other components of ocean-deployed surveillance and monitoring devices for scientific and military use. 

Due to its superior strength and light weight when compared to other metals traditionally used in firearms (steel, stainless steel, and aluminium), and advances in metalworking techniques, the use of titanium has become more widespread in the manufacture of firearms. Primary uses include pistol frames and revolver cylinders. For these same reasons, it is also used in the body of laptop computers

 

Copper

Copper is easily worked, being both ductile and malleable. The ease with which it can be drawn into wire makes it useful for electrical work in addition to its excellent electrical properties. Copper can be machined, although it is usually necessary to use an alloy for intricate parts, such as threaded components, to get really good machinability characteristics. Good thermal conduction makes it useful for heatsinks and in heat exchangers. Copper has good corrosion resistance, but not as good as gold. It has excellent brazing and soldering properties and can also be welded. 

 

 

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